A Centralized Filtration System is basically a Common Filtration System for a group of machines. Hence a centralised filtration can cater to a small group of machines or the complete shop. It is generally a combination of various Coolant Filtration System Products and Accessories.
A Centralized Filtration System is the most effective and efficient ideology in Coolant Filtration System and Cutting Oil Filtration System.
A Centralized Filtration System has huge benefits over a Individual Filtration System.
In a CFS the dirty fluid from the machines has to transfer to the system. The image shown is of CFS for Cast Iron machining with underground gutter.
Underground Gutter
U shaped gutters are placed along the machine below the shop floor level. Dirty fluid from the machine drops in these gutters. These gutters are inclined to give a gradient towards the centralized filtration system. Inclination is calculated based on the dirt coming from the machine.
A. Grids of civil trenches are made inside the shop floor.
B. Metallic U shaped gutter are placed inside these trenches.
C. Dirty fluid from machines drops into these gutters instead of those messy tanks. These gutters placed in such a way that the fluid along with the chips flows towards the CFS.
D. Enough slope is provided to the gutters to facilitate the flow of coolant along with the chips. Both these metallic gutter and the civil trenches have covers that means all the dirty fluid is below the shop floor away from eye contact but can be accessed easily.
E. ThisThis grid of gutter joins into a main gutter which in turn connects to the CFS.
F. The CFS is placed in a pit where the filtration system, clean tanks and pumps are placed. This is where it is filtered to the required quality.
G. The pumps supply the fluid through pipes which are laid next to the gutters inside the trenches.
If underground gutter construction is not possible, dirty fluid transfer can be done in another way
Tanks with pumps and electrical control panel are placed near machines. Dirty fluid from machine drops in these tanks. The pumps transfer the dirty fluid into overhead dirty fluid return piping. The pump is tuned ON/OFF with help of the panel.
Dirty fluid from transfertank is pumped into overhead pipes. The piping is sized and positioned to facilitate the easy flow of dirty fluid. Pulse Jet system can be used to reduce the piping size by generating the required flowvelocity..
In a
Centralized
Filtration System the dirty fluid from the machines has to transfer to the
system. The
transfer can done in various ways:
In a
Centralized
Filtration System various instrumentation and electronic systems are used to
further
increase the effeciency and make it user friendly. Some of these facilities
alongwith
its benefits are listed below:
Gearbox Cover Drilling |
Pressure Die
Cast
Component Machining | Gravitaon Die
Cast Machining
Break Drum | Cranksha |
Cylinder Head
Cylinder Lock | Camsha | Breakliner
Water Pump Shas Grinding
Diesel Injecon Nozzle | Cylinder Liner Honing
Camsha Grinding | Cranksha Grinding
Ball Bearing | Taper Roller Bearing
Piston Rod Grinding | Cylindrical Bearing
Bearing Inner & Outer Race
Chip Cuer | Magnec
Separators
Conveyors | Scraper Conveyors
Screw Conveyors | Candle Type Separators
Drum Type Separators
Self-cleaning Filters
Flow - 15000 LPM, Connected M/c - 100, 2 Wheeler
Flow - 1000 LPM, Connected M/c - 7
Flow - 7500 LPM, Connected M/c - 50
Flow - 20000 LPM, Connected M/c - 134
Flow - 10000 LPM, Connected M/c - 67
Flow - 4000 LPM, Connected M/c - 27
Flow - 6000 LPM, Connected M/c - 40
Flow - 10000 LPM, Connected M/c - 50
Flow - 15000 LPM, Connected M/c - 100, 3 Wheeler
Flow - 15000 LPM, Connected M/c - 100, 3 Wheeler
Flow - 6000 LPM, Connected M/c - 40
Flow - 5000 LPM, Connected M/c - 30
Flow - 10000 LPM, Connected M/c - 67
Flow - 10000 LPM, Connected M/c - 67
Flow - 10000 LPM, Connected M/c - 67
Flow - 6000 LPM, Connected M/c - 40
Flow - 8000 LPM, Connected M/c - 53
Flow - 8000 LPM, Connected M/c - 53
Flow - 3000 LPM, Connected M/c - 20
Flow - 8000 LPM, Connected M/c - 53
Flow - 8000 LPM, Connected M/c - 53
Flow - 8000 LPM, Connected M/c - 53
Flow - 8000 LPM, Connected M/c - 53
Flow - 8000 LPM, Connected M/c - 53
Cylinder liner honing
Surface Grinding
Injector Nozzle
Hydraulic Cylinder
Hydraulic Cylinder
Hydraulic Cylinder
Water Pump Grinding
Engine Valve Grinding
Steering Rod Grinding
Compressor Grinding
Compressor Grinding
Compressor Grinding
How CFS Helps At Different Levels In Your Organization?
Save 25% Shop Floor Utilisation & Increase Production By 25%
How CFS Will Help Reduce Machine Maintenance & Manpower Costs?
Centralized Filtration System For Long Term Benefits & Increased ROI
How Production Managers Can Achieve Production Targets With No Machine Breakdown?
How Veeraja's Centralised Filtration System Technologies Help Purchase Manager?
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Maharashtra, India.
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