Centralized Filtration System: Honing

Honing is a very material removal process used to generate better surface finish on components. If proper filtration is not provided these particles escape the filtration system and generate scratch marks on the surface deteriorating the Ra and Rz values.

A CFS for Honing process is sized based on grit size, viscosity of fluid and material of component. As the viscosity increases or the grit size becomes finer, the flow velocity through filter media has to be reduced to achieve desired results.

Dirty fluid alongwith grinding muck falls into the vacuum filter. Dirt cake is generated on the filter media ( check the actual working ). Clean fluid is directly pumped to next stage of filtration system. In this stage either a backwashable candle filter or precoat filter is used based on the process requirement. These filters generate a filtration level of 1 micron.

The filtered fluid is stored in tanks from where a different set of pumps delivers it to your machines.If the muck generation is very low, the first stage filtration of vacuum filter is eliminated and only the finer filters are used.

Features of the solution

  • Very fine filtration of 1 micron is achieved.
  • Magnetic separator and Vacuum filter can be added to reduce the load ion finer filtration.
  • Options of finer filter with consumables and without consumables available.
  • Built in PLC Controlled electrical and mechanical safety with completely automatic working logic.
  • Week end agitation, Chillers, VFD can be added with further enhance the system.
  • Customized design to suit your specific requirement.

Components

Magnetic coolant separator is device which cleans coolant liquid of very fine particles; it removes chips from the milling or grinding liquid. It has light and compact structure having strong magnetic power which can remove very fine particles. Read more
Standard filter are not able to provide very fine filtration of 1 micron or lesser is required. In such cases precoat filter is used. Precoating is a process of adding a graded powder to form a layer on the standard filter media. Read more
Magnetic coolant separator is device which cleans coolant liquid of very fine particles; it removes chips from the milling or grinding liquid. It has light and compact structure having strong magnetic power which can remove very fine particles.Read more
Vacuum filters primarily work on Vacuum principle. Vacuum is created in a chamber by pump suction or ventury. The chamber forms the bottom portion of tank which receives the dirty fluid from machine. Read more

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